Required
1. Dissipation Power of the Heat Source.
2. Order Volume. Different volumes may warrant different manufacturing techniques that will change the design. The priority of these general inquiry parameters depends on which specific cooling method we determine.
3. Heat Source Footprint. Size, footprint of the heat source - Example - area of the mating surface. Assume uniform heating across entire mating surface of the heatsink.
4. Mounting hole locations. Coolant channel may need to be designed around the mounting holes.
Important
5. Coolant inlet / outlet connection type and locations. E.g. barbed, press fit, welded, threaded connection...on opposite/same side.
6. Coolant inlet temperature. Defined as temperature of the coolant at the entrance of the cold plate. Assume room temperature.
7. Leak Testing Pressure
8. Materials Required. Copper, aluminum, stainless steel, etc.
9. Type of Coolant. Example - water, refrigerant, etc. Assume water.
10. Maximum allowable temperature - Defined in two ways: maximum temperature of the heat source (°C) or thermal resistance (°C/W). Assume 80°C maximum temperature.
Minor
11. Size limitations. Assume reasonable limitations based on the size of the heat source.
12. Ambient temperature. Assume room temperature.
13. Maximum allowable pressure drop. Defined as difference in pressure between the inlet and outlet, or resistant flow experiences. Assume reasonable pressure drop based on performance requirement.
14. Coolant Flow Rate. Can be assumed based on heat dissipation load.